Cable Assemblies

Our custom cable assemblies and wire harnesses are produced for a wide variety of applications and for a number of different industries:

Automated wire processing
Custom wire harnesses
Automated crimping
Flat cables
Industrial harnesses
Lead wires

Lead bundles
Vehicle wire harnesses
Machine Wire Harnesses
Electromechanical harnesses
Security system wire harnesses
Marine Harnesses

Specialized Tooling

Tooling has always been a special concern of our customers. Many of our competitors have to outsource their tooling, which adds time to project completion as well as adding to the cost. Our in-house tooling facilities remove those concerns pertaining to their custom cable harness orders.

From pre-production to high volume production, we have the capacity to develop custom, specialized tooling and fixtures, often within only a few hours' time. Our machinists and engineers work closely together to ensure proper fit, form and function of all specialized tooling for your custom cable harness requirements. The result is a streamlined, highly efficient production process. These are only a few of our built-in, value added service which we offer our customers.

Precision Equipment

We believe that the finest craftsmanship comes from having the finest precision equipment available. We have teamed up with some of the biggest names in the industry in order to provide you with the finest components.

To name a few:

AMP/Tyco
Komax
Schleuniger
Eubanks

Molex
Patton-McGuire
Brady
Applicators: Tyco/Amp, Delphi/Packard, Molex, K&S, Panduit, 3M, etc.

Quality Assurances

We place a premium on quality. Our custom cable harness and assembly production is in compliance with our ISO 9001:2015 certification. We maintain the absolute highest quality control measures to ensure customer satisfaction. Our self-auditing and inspection techniques are rigorous and thorough.

The products we make are completely proprietary. Our team undergoes training and certification programs to ensure expert craftsmanship. We strive for excellence in customer service and quality in product delivered.

Value Added Services

Value-added services are available per your requirements and at the customer’s request.

JIT/KanBan system options at our customer’s preference
RoHS compliance at your request
24-hour response time when responding to feedback
The products we make are completely proprietary and never compromised
Personal and direct service with on-site communication
Teamwork between us and you, with superior performance being the goal

Custom Cable Assemblies and Wire Harnesses for Industrial and Electronic Systems

Sag Harbor Industries manufactures custom cable assemblies and wire harnesses engineered for reliable performance across automation, transportation, electronics, marine, security, and electromechanical applications. Each assembly is produced using controlled processes, precision equipment, and application specific materials to ensure consistent electrical performance, clean routing, and long term durability. Our capabilities support both simple lead wire bundles and complex multi branch harnesses designed for integration into advanced machinery and electronic systems.

Wide Range of Assembly Capabilities

We produce assemblies for automated wire processing, flat cables, industrial harnesses, vehicle harnesses, machine wiring, electromechanical systems, security equipment, and marine environments. Automated crimping, stripping, cutting, and termination systems ensure uniformity across high volume production runs. Assemblies can include connectors, terminals, overmolds, labeling, protective sleeving, and custom routing features based on project requirements.

In House Tooling for Faster Production

Unlike manufacturers who outsource tooling, Sag Harbor Industries maintains full in house tooling capabilities. Our machinists and engineers design and build custom fixtures, dies, and tooling to support unique harness geometries, specialized connectors, and non standard terminations. This reduces lead times, lowers cost, and ensures proper fit and function from prototype through high volume production. Many tooling solutions can be produced within hours, enabling rapid project startup and efficient workflow.

Precision Equipment and Industry Leading Components

We utilize equipment from trusted brands such as AMP/Tyco, Komax, Schleuniger, Eubanks, Molex, Patton McGuire, and Brady. Applicators from Tyco/Amp, Delphi/Packard, Molex, K&S, Panduit, and 3M support a wide range of terminals and connectors. This ensures compatibility with industry standard components and consistent termination quality across all assemblies.

Quality Assurance and Compliance

Cable assembly production follows ISO 9001:2015 quality standards, supported by rigorous inspection, self auditing, and operator certification programs. Each harness is tested for continuity, polarity, workmanship, and connector integrity. RoHS compliant materials and JIT/KanBan fulfillment options are available upon request. Proprietary designs are handled with strict confidentiality and controlled documentation.

Value Added Services and Customer Support

Sag Harbor Industries provides labeling, kitting, packaging, prototyping, and custom documentation to support downstream assembly processes. Customers receive direct communication, fast response times, and collaborative engineering support to ensure assemblies integrate smoothly into their equipment. As a U.S. manufacturer, we offer secure supply chain continuity with products fully Made in USA.

FAQs

What Types of Cable Assemblies Do You Manufacture?

We produce wire harnesses, lead wires, flat cables, vehicle harnesses, machine wiring, electromechanical harnesses, and assemblies for automation, marine, and security applications.

Do You Provide Custom Tooling for Unique Harness Designs?

Yes, we design and build custom tooling in house to support specialized connectors, routing features, and non standard terminations.

What Quality Standards Do You Follow?

Production follows ISO 9001:2015 requirements with rigorous inspection, testing, and operator certification programs.

Can You Support High Volume Production?

Yes, we support prototype development through high volume manufacturing with automated processing and JIT/KanBan options.

Made in America - Secure Your Supply Chain

Sag Harbor Industries is a conscientious manufacturer. As a quality first company, the workmanship of our products is just as important as its price. The quality of American made products is second to none. Our customers can be assured that not only are Sag Harbor Industries products Assembled in America, they are also Made In USA, and we wear that distinction proudly.

That’s The Sag Harbor Advantage

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